Different types of slurry stores

There are several slurry storage options available, all of which have their pros and cons.

Back to: Slurry storage

See below for some of the different options available. More detailed information can be found in the Construction Industry Research and Information Association (CIRIA) guide to Livestock manure and silage storage infrastructure for agriculture. 

Earth-banked lagoons

Earth-banked lagoons can be a cost-effective way of storing slurry but are only appropriate to construct in sufficiently impermeable soil.  This means that permeability does not exceed 10-9m/s, typically with a clay content of 20–30% and with sufficient material to ensure there is an impermeable layer at least 1 m thick. Soils can be lab-tested to determine permeability. It requires a 750 mm freeboard.

Earth-banked slurry lagoon. Copyright AHDB.

Positives

Negatives

Cheapest form of storage to construct

Surface to volume ratio is high, so it will collect a lot of rainwater

Simple approach

Large lagoons can be difficult to agitate, making it hard to present slurry in a suitable condition for spreading

Versatile – easily extended, capable of storing slurries of different DM content

Occupies large land area

Repair and maintenance is inexpensive

Requires suitable soil type and low water table

Structure life will easily exceed 20 years if maintained properly

Vulnerable to damage by vegetation and burrowing mammals

 

Machinery operation can damage lagoon’s structural integrity

 

Leak detection systems are difficult to fit and often unsatisfactory

 

Difficult to cover with impermeable material

Lined earth-banked lagoons

Lined lagoons function like an earth-banked lagoon but can be used where the permeability requirements (for earth banked lagoons) cannot be met. A synthetic sheet, secondary liner or imported clay interior liner can be used within an earth-banked lagoon to make a lined lagoon. It requires a 750 mm freeboard.

Lined earth-banked lagoon. Copyright AHDB.

Positives

Negatives

Relatively cheap form of storage compared to concrete or steel

Surface-to-volume ratio is high, so it will collect a lot of rainwater

Liner allows storage in permeable soils

Large lagoons can be difficult to agitate, making it hard to present slurry in a suitable condition for spreading

Liner can be combined with access ramps and concrete flooring, which increases the range of material that can be stored

Occupies large land area

 

Liner is vulnerable to damage, especially when emptying

 

Synthetic liners will have a limited lifespan

 

Vulnerable to damage by vegetation and burrowing mammals

 

Machinery can damage lagoon’s structural integrity

 

Leak detection systems needed

 

Unsuitable for areas with high water table as liner will float on groundwater

Above-ground tanks

An above-ground tank can be used in areas where a lagoon may not be appropriate such as where land may have a high-water table or where the land availability is limited. This option is more expensive than earth-banked lagoons.

Above-ground tanks will usually require a reception pit where the slurry can be scraped to a transfer pump to mix and lift the slurry into the store.

Above ground slurry tank. Copyright AHDB.

Positives

Negatives

They are tall structures with minimal land take, so there is less surface area to collect rainfall, lowering spreading costs and capacity requirements

Reliant on pumps so not suitable for manures with high dry matter content

Depending on structural requirements, they can be fairly simple to extend. This will increase capacity without increasing footprint

Complex pumping system will increase the possibility of mechanical failure

Relatively inexpensive and simple to cover

Costs more than earth-banked lagoons

Suitable for high water table areas

No safe access inside so unsuitable for bedding that settles

Regular maintenance is inexpensive

Synthetic liners will have a limited lifespan

Periodic refurbishment such as resealing, re-bolting or replacement of panels is possible

Danger of impact damage

Concrete stores

Concrete stores are constructed from reinforced concrete panels or mass-poured. These types of stores can be constructed above or below ground level, and filling can be done by pump, gravity discharge or mechanical scraper.

Positives

Negatives

They are tall structures with minimal land take, so there is less surface area to collect rainfall, lowering spreading costs and capacity requirements

Reliant on pumps so not suitable for manures with high dry matter content

Depending on structural requirements, they can be fairly simple to extend. This will increase capacity without increasing footprint

Complex pumping system will increase the possibility of mechanical failure

Relatively inexpensive and simple to cover

Costs more than earth-banked lagoons

Suitable for high water table areas

No safe access inside so unsuitable for bedding that settles

Regular maintenance is inexpensive

Synthetic liners will have a limited lifespan

Periodic refurbishment such as resealing, re-bolting or replacement of panels is possible

Danger of impact damage

Underfloor slatted stores

An underfloor slatted store will sit underneath part of the housed livestock building. This is typically in areas where the livestock circulate or under feeding areas. It will usually only receive the manure from the housed livestock and little to no rainfall. It is typically constructed with poured concrete to minimise the risk of leakage. The design requires a minimum of 300 mm freeboard.

Positives

Negatives

Usually underground but can be above natural ground level

May require access to remove solids

Periodically emptied by pump

There will be health and safety issues if entering an enclosed store

Little maintenance needed

 

Range of construction materials available

 

Suitable for most bedding types except chopped straw and sand

 

Weeping wall stores

Weeping wall storage provides separation of slurries as well as storage. It typically consists of a concrete floor with one or more semi-permeable walls. The walls allow the liquid part of the slurry to drain out and be collected into an additional store. The retained solids can be removed via a ramp, lift out panels or excavator. The liquid collected from the weeping wall is classified as slurry and is subject to standard regulations and requirements.

Positives

Negatives

Size and shape can be designed to suit site layout

Suitable for only a limited range of slurry DM types

Separates slurry into pumpable liquid and semi-solid manure for ease of spreading

Construction cost is high

Covering is possible with ease depending on size and shape

Repairs to concrete panels can be expensive

Maintenance costs are generally low

 

Generally hardwearing, moderately vulnerable to damage

 

Not dependent on soil type or water table

 

Store is long lasting providing panels do not get damaged

 

Slurry bags

Slurry bags are a less common form of storage. They can be as large as 7000 m3 and are constructed with reinforced impermeable artificial membranes such as PVC. They can be fitted with several inlets to facilitate emptying and filling. They can also incorporate electric or hydraulic agitators. They are only suitable for slurries that are pumpable but are highly effective at capturing and containing ammonia emissions.

Positives

Negatives

Similar cost to concrete or steel storage

May need additional support structure or secondary containment (such as a lined lagoon)

Highly effective at stopping nitrogen loss in the form of ammonia emissions

A leak detection system will likely be required

Possible to incorporate stirrers

Synthetic liner has a limited lifespan (around 20 years) and can be damaged by exposure to light and extreme temperature

Excludes rainwater

Only suitable for pumpable slurries (solid-free)

Minimal maintenance required

Moderate to high land take

 

Less suitable for areas with a high water table

 

Bunding required in case of split

 

Vulnerable to damage by mammals, so must be fenced off from livestock

Topics:

Sectors:

Tags:

×